Heuchemer Verpackung, Mielen, Germany

With its investment in Durst Water Technology, Heuchemer Verpackung has taken its first steps into digital processing of corrugated card.

 
“Durst enables us to continue using water-based inks in our largest market, the food and beverage industry. This is crucial for our business. With our investment in Durst Water Technology, we will make our expertise in packaging development and design accessible to a new, specialize target group with smaller print runs, as well as open up new markets. We are also convinced by the Durst workflow in data handling and operability for the machine operators.”
 


Heuchemer Verpackung, a manufacturer and supplier of branded goods, employs 350 people and has its base in Miehlen, western Germany. It produces packaging from corrugated and solid board, plastic and wood. With its investment in Durst Water Technology, Heuchemer Verpackung has taken its first steps into digital processing of corrugated card. It’s a new era for the company celebrating its 100-year anniversary in 2020.

A company with technological innovation at its heart, the young owners of family-owned Heuchemer Verpackung are constantly being asked to provide new answers to the future challenges for its day-to-day business. One recurring requirement is for lower-volume orders and faster turnaround times, as well as full compliance for sensitive markets such as food retailing. Others include demands for high flexibility, new design possibilities and ways of coping with seasonal order variations.

In its core business as a premium manufacturer of branded goods, Heuchemer Verpackung places high demands on the quality of its packaging, but with conventional processes the company had been tied to high-volume printing runs.

Heuchemer Digital, a new division, was opened in 2019 to provide a unique opportunity to take a first step into the digital world and a complete digital workflow for corrugated board packaging production. The investment included the Delta WT 250 6c production machine with dual track corrugated printing option, Durst workflow and water-based inks, as well as an industrial feeder, registration table and stacker.

The new technological possibilities of digital inkjet printing in direct corrugated board printing have created new market opportunities for innovative producers of packaging and displays such as Heuchemer. Using Durst Water Technology, Heuchemer Verpackung can now offer its customers digitally printed, environmentally friendly and odourless packaging as well as POP & POS displays for sensitive areas such as food retailing.

Laura Heuchemer, co-owner and CMO as a member of the management board, said: “Durst enables us to continue using water-based inks in our largest market, the food and beverage industry. This is crucial for our business. With our investment in Durst Water Technology, we will make our expertise in packaging development and design accessible to a new, specialize target group with smaller print runs, as well as open up new markets. We are also convinced by the Durst workflow in data handling and operability for the machine operators.”

She added: “Durst is a trusted partner, which has been extremely flexible to our needs. The technical support has been professional and extensive. The on-site training at Durst, as well as at our local in Miehlen, has been target-oriented and has ensured a smooth commissioning and handling of the plant as we move into another century of business.”

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GM and FLEXOR to present New Finishing Solutions at Labelexpo 2019

GM stand – 9A40:

We will showcase the newest advances in automated label finishing and high value label applications. Our completely new platforms intend to increase production speed, ensure quality and optimize the use of raw material. The machines offer real solutions and are bound to meet your needs.
The 2019 models feature quicker setup time with plate loading for the die-cutting station, better ergonomic design for machine operation and online support.

Displayed models include:

  • NEW DC350– the new GM premium finishing line with the NEW series of Smart modules:
    • NEW SmartTurret– the new GM fully servo controlled automatic turret rewinder. Provides efficient production without stopping when changing rolls. This unique solution allows you smooth varnishing of the labels with no traces of the wet roller onto the web.
    • NEW SmartLoad– an automatic flexible die plate changing system to reduce changeover times and to ensure an accurate die mounting in seconds – every time.
    • NEW SmartStrip– a remarkable waste matrix stripping and rewinding system with servo-controlled tension. The waste matrix is peeled off around an idle rubber roller and immediately transferred to the rewinder. It ensures trouble-free operation even while converting delicate substrates and complex label shapes at high speed.
      The exhibited machine will be also shown with SmartGap Touch die-cutting system from Wink – digital gap adjustment for perfect die-cutting results.
  • NEW 330FB– the new GM premium wine label line Hot Foil / Embossing / Screen, with a NEW fast and heavy-weight Hot Foil unit applying up to 50-ton and supporting up to 44m/min, NEW faster Screen printing unit and sophisticated high precision movable UV screen curing system.
  • NEW DC330MINI– all in one compact finishing. Visitors can see it in-line with inkjet press and offline with the NEW GM SmartCrush
  • NEW DC330MINIflex– equipped in flexo varnish, lamination & cast’n’cure, semi-rotary die cutting, backscore and slitting station.
  • NEW SR350– the new GM high-speed slitter-rewinder with the inspection. It features the newest in servo motion technology and a unique option for auto-set knives. The SR350 is equipped with the advanced Nikka M1 label inspection system option. The machine accelerates in the seconds and stops precisely within 10cm if any error is detected. Operation is up to 300m/min.
  • DC330Modular finishing line, which will be demonstrated in-line with a high speed inkjet label press.
  • GM SmartView– Ideal automated Industry 4.0 system. It provides real time data of all GM converting lines owned by the customer. GM SmartView ensures integration with MIS and compliance with JDF standard. It can be used to get a quick overview of all machines running, to show the job ID and operator name, the current state of the machine etc. The platform provides online operator statistics and ultra-fast job recall for efficient label production. It comes with advanced IoT connectivity.
  • ETV330– Roll to sheet guillotine cutter suitable for cutting labels and heavy materials, available for in-line and off-line operation. It comes with built-in register control, and a touch screen that allows for easy handling operates the sheeter.
  • PNT160– Semi-automatic core cutter, which provides high precision feeding and cutting of cardboard cores of optional length and sizes at high speeds.

FLEXOR STAND: Hall 7, D38

Converting machinery manufacturer FLEXOR will present the new xCUT PRO II semi rotary digital finisher at Labelexpo Europe for the first time.

On the FLEXOR booth, one of the leading suppliers of label production and inspection machines, it is all about productivity this year.

For the growing market of digital printing, FLEXOR is showing off its XCUT PRO machine with the shortest webpath in the industry for this machine class. Also not to be missed is a world premiere: the XCUT PRO II with a semi-rotary die cutting unit, integrated flexographic UV printing station and a laminating station – again with one of the shortest webpath in the industry. These two extremely compact and highly productive “specialists” for converting of digitally printed labels can be tested hands on during the show.

Another novelty is the new FLEXOR “540 class”. Ergonomic – with highest ease of use, flexible – modular expandable and versatile, efficient – with high machine speed and fast job and roll change. The perfect solution when high output and big volume is required. Experience the 540mm web width and your advantages.

Additional highlights include a new and completely redesigned semi-automatic turret rewinder for quick and economical roll changes on short runs, and the automatic knife setting system iSLIT for easy and fast shear knife setting. Both innovations can be optionally integrated into most FLEXOR machines.
In addition to these novelties, FLEXOR also presents the revised “IQ Series” with a flexo UV unit, jumbo unwinder and a new semi-automatic turret rewinder in action.

It goes without saying that the FLEXOR machines are “Industry 4.0 Ready” and that in addition to all the machine Flexor partnered up with Plantyst to support our customer with cloud based productivity tools.
Let us surprise you!

You will find us in Hall 7, Stand D38 – the Nilpeter Hall

We look forward to your visit.

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SmartShop solution from Durst enables DCP to reach new target audiences

DCP Digitaldruck & Profilsysteme, Gütersloh, Germany

“With Durst, I’m dealing with people who know what they’re talking about. From the front-end through data preparation to the route to the printer, Durst is our competent partner for web shop support.” Oliver Knaup, Managing Director of DCP Digitaldruck & Profiltechnik

For over 20 years, the innovative company DCP, based in Gütersloh, Germany, has been supplying graphics and large format digital prints to the event and trade fair industry. Oliver Knaup, Managing Director of DCP, had long been considering setting up a web shop to expand the business and reach new target audiences.

“Durst knows our business very well and was of course known to us as a manufacturer of printers. As the web shop idea took shape, Durst was our first port of call. ‘Web to Production’ means much more than just implementing software and building a shop. Our customers expect high-quality bespoke products, the print data must be prepared correctly and the finish determined right from the start. With their wealth of experience, Durst helped us to set up our online shop at www.megafabric.de, and we knew exactly that we would be technically up to date with Durst’s design templates. We were able to go live with the shop in less than four weeks!”

Since autumn 2018, thanks to Durst’s SmartShop solution, DCP has been offering high-quality photo and design products such as custom seating cubes, photo rugs, towels and other accessories for the home, offices, trade fairs and events. Customers can also order printed textiles, such as canvas, velour and cotton, for pillowcases, curtains and tablecloths. Designs are easy to create using the configurator. There are 12,000 examples of Pattern Design and images from the ADOBE Stock Collection available in the shop. Text and images can be added to the designs. It is also possible to create complete designs on the computer at home and upload the file via the configurator.

“This enables us to reach important new target audiences such as architects, home planners and interior designers who are very involved with the event and trade fair industry,” explains Oliver Knaup. “The user friendliness of the flexible software has already been praised by many customers and means we can offer a large design portfolio. Customers are particularly enthusiastic about the online design tool smartEDITOR. This makes it easy to design custom products, which can then be viewed as a 3D preview. This gives customers a much better idea of what the end product will look like. You can even superimpose your own photos into digital drafts! It’s a simple tool, but very effective.”

“We’re still in the early stages,” says Oliver Knaup. “But order volumes are growing steadily thanks to our extensive advertising campaign. Customers are very satisfied with the quick ordering process and the products. Durst continues to provide very professional support and a very good partnership has been developed. We’re in the best hands with Durst!”

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LABELMASTER: ΤΑΧΥΤΕΡΟ ΣΥΣΤΗΜΑ ΚΟΠΗΣ ΕΤΙΚΕΤΩΝ LASER

Η SEI Laser, παγκόσμιος ηγέτης στην τεχνολογία λέιζερ, παρουσιάζει την τελευταία βελτιωμένη έκδοση του Labelmaster στην Labelexpo 2019, σε δύο μοντέλα με πλάτος ρολού 350 και 600 χιλιοστά. Με πλήρη ψηφιοποίηση, από την παραλαβή της παραγγελίας έως την αποστολή, οι ετικετοποιοί φτάνουν σε ένα νέο επίπεδο ταχύτητας και παραγωγικότητας.

Το Labelmaster, το πιο ολοκληρωμένο και επαγγελματικό διαμορφούμενο (modular) σύστημα ψηφιακής κοπής και φινιρίσματος «ρολού-σε-ρολό» και «ρολού-σε-φύλλο», είναι η τέλεια λύση για την παραγωγή αυτοκόλλητων ετικετών σε όλους τους τομείς: στη βιομηχανία, για κρασί, τρόφιμα & ποτά, καλλυντικά, υφασμάτινα προϊόντα, εύκαμπτες συσκευασίες, διαφημιστικά, μετατροπή και πολλά άλλα. Κατά τη διάρκεια της Labelexpo Europe, οι επισκέπτες θα έχουν την ευκαιρία να δουν την επεξεργασία με λέιζερ διαφόρων τύπων ετικετών και ειδικών τελειωμάτων σε διαφορετικά υλικά – όπως το χαρτί, το PP και το ύφασμα – για να εκτιμήσουν την ευελιξία του λέιζερ και την άριστη ποιότητα του, αποτέλεσμα της εργασίας των μηχανικών από το Curno (το εργοστάσιο της Sei Laser στο Μπέργκαμο της Ιταλίας).

«Η έκδοση Labelexpo 2019 έχει διαμορφωθεί ως η οριστική καθιέρωση του ψηφιακού επιχειρηματικού μοντέλου, που είναι πλέον απαραίτητη σε όλα (ή σχεδόν όλα) τα τμήματα ετικετοποιίας και συσκευασίας», λέει ο Ettore Colico,  Διευθυντής του Τμήματος Ετικετών στην SEI Laser. «Δεν είναι πλέον θέμα των γνωστών ειδικών εφφέ, αλλά της εμπιστοσύνης και του σεβασμού για μια ψηφιακή τεχνολογία που έχει φτάσει πλέον στην πλήρη ωριμότητα. Τα ρολά Jumbo, τα αυτόματα μηχανοκίνητα μαχαίρια και το «φαρδύ ρολό» θα είναι τα βασικά σημεία του περιπτέρου της Sei Laser στις Βρυξέλλες».

Περισσότερη αποτελεσματικότητα: Το Labelmaster είναι ειδικά σχεδιασμένο για να ικανοποιεί τις απαιτήσεις των παραγωγών ετικετών που αναζητούν εξαιρετικές επιδόσεις: σε μια ολοένα και πιο ανταγωνιστική αγορά το σύστημα ανάγνωσης κώδικα QR / barcode μέσω κάμερας σας επιτρέπει να αλλάζετε την εργασία αυτόματα χωρίς φύρα, εξασφαλίζοντας υψηλή παραγωγικότητα και εξαλείφοντας πλήρως τους χρόνους προετοιμασίας. Τέλος, το λογισμικό ελέγχου, συμβατό με τις πιο κοινές ψηφιακές ροές εργασίας, μεγιστοποιεί την αποδοτικότητα σε διάφορους τύπους εργασιών: παραγγελίες μέσω διαδικτύου για ετικέτες, για αυτοκόλλητα και για συσκευασίες.

Πάνω από 100 μέτρα / λεπτό: Η SEI Laser θα παρουσιάσει δύο διαμορφώσεις «Καλύτερης στην κατηγορία της» μηχανής κοπής με λέιζερ για ετικέτες στην Labelexpo 2019: Το Labelmaster με πλάτος ρολού 350 και 600 χιλιοστά. Το Labelmaster, πλέον στην τρίτη του έκδοση, θα είναι εξοπλισμένο με 4 κεφαλές λέιζερ ώστε να φτάνει σε μια σταθερή ταχύτητα πάνω από 100 μέτρα / λεπτό, που είναι ίση και υπερβαίνει την παραγωγικότητα των παραδοσιακών συστημάτων κοπής και φινιρίσματος. Η ταχύτητα διατηρείται σταθερή από το “traction control system”, το οποίο συνεργάζεται με τη μονάδα ελέγχου της απόκλισης του υλικού κατά μήκος, εξασφαλίζοντας τέλεια σύμπτωση και επεξεργασία υψηλής ποιότητας με λέιζερ.

Το Labelmaster είναι ένα διαμορφούμενο, προσαρμόσιμο κατά την αγορά ή αργότερα, με διαφορετικές επιλογές φινιρίσματος: κοπή με καλούπι, κοπή, μικρο-περφορέ, εύκολο άνοιγμα, χάραξη, κωδικοποίηση και χάρη σε προαιρετικά διαφορετικά φινιρίσματα: ημί- περιστροφική flexo εκτύπωση ή βερνίκωμα, ημι-περιστοφική θερμοτυπία, επιθεώρηση παραγωγής και ρολοκοπή.

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FLEXOR: ΚΑΙΝΟΤΟΜΕΣ ΛΥΣΕΙΣ ΤΕΛΕΙΟΠΟΙΗΣΗΣ ΓΙΑ ΕΤΙΚΕΤΑ & ΣΥΣΚΕΥΑΣΙΑ

O κατασκευαστής μηχανημάτων τελειοποίησης FLEXOR (περίπτερο D38, αίθουσα 7) θα παρουσιάσει για πρώτη φορά το νέο semi rotary ψηφιακό μηχάνημα τελειοποίησης, το xCUT PRO II, στην Labelexpo Europe 2019.

Στο περίπτερο της FLEXOR, από τους κορυφαίους προμηθευτές μηχανών παραγωγής και ελέγχου ετικετών, το κεντρικό θέμα φέτος θα είναι η παραγωγικότητα. 

Για την αναπτυσσόμενη αγορά της ψηφιακής εκτύπωσης ρολού, η FLEXOR παρουσιάζει το μηχάνημα XCUT PRO που διαθέτει τη συντομότερη διαδρομή υλικού για αυτήν την κατηγορία μηχανών στην βιομηχανία της ετικέτας. Επίσης, δεν πρέπει να χάσετε μια παγκόσμια πρεμιέρα: το XCUT PRO II με μονάδα κοπής semi rotary καλουπιού, με ενσωματωμένο φλεξογραφικό σταθμό εκτύπωσης UV και σταθμό πλαστικοποίησης  – και πάλι με μία από τις συντομότερες διαδρομές υλικού στην βιομηχανία. Αυτά τα δύο εξαιρετικά συμπαγή και εξαιρετικά παραγωγικά μηχανήματα που ειδικεύονται στην επεξεργασία των ψηφιακά τυπωμένων ετικετών μπορούν να δοκιμαστούν σε λειτουργία κατά τη διάρκεια της έκθεσης – το τέλειο συμπλήρωμα στην μηχανή σας ψηφιακής εκτύπωσης ρολού.

Μια άλλη καινοτομία είναι το νέο FLEXOR «540 class». Εργονομικό – με μεγαλύτερη ευκολία στη χρήση, ευέλικτο – διαμορφούμενο, επεκτάσιμο και προσαρμόσιμο,  αποτελεσματικό – με υψηλή ταχύτητα της μηχανής και γρήγορη αλλαγή εργασίας και ρολού. Η τέλεια λύση όταν απαιτείται υψηλή απόδοση και μεγάλος όγκος. Δοκιμάστε το πλάτος 540 χιλιοστών και τα πλεονεκτήματα που σας δίνει.

Πρόσθετα χαρακτηριστικά περιλαμβάνουν ένα νέο και πλήρως επανασχεδιασμένο ημιαυτόματο μηχανισμό επανατύλιξης ρολών για γρήγορες και οικονομικές αλλαγές ρολών στις μικρές εργασίες και το αυτόματο σύστημα ρύθμισης του μαχαιριού iSLIT για εύκολη και γρήγορη ρύθμιση των κοπτικών μαχαιριών. Και οι δύο καινοτομίες μπορούν να ενσωματωθούν προαιρετικά στις περισσότερες μηχανές FLEXOR.

Εκτός από αυτές τις καινοτομίες, η FLEXOR θα παρουσιάσει σε λειτουργία και την αναθεωρημένη σειρά «IQ» με μια μονάδα flexo UV, έναν μεγάλο ρολοφορέα (jumbo)  και ένα νέο ημιαυτόματο μηχανισμό επανατύλιξης ρολών.

Είναι αυτονόητο ότι οι μηχανές FLEXOR είναι «Industry 4.0 Ready» και ότι πέραν από το σύνολο των μηχανών που θα είναι στο περίπτερο η Flexor συνεργάστηκε με την Plantyst για να υποστηρίξει τους πελάτες με εργαλεία παραγωγικότητας που βασίζονται στο διαδίκτυο (cloud).

Επιτρέψτε μας μας να σας εκπλήξουμε!

Θα μας βρείτε στην Αίθουσα 7, στο περίπτερο D38 – στην Αίθουσα Nilpeter

Ανυπομονούμε για την επίσκεψή σας.

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ΝΕΟ ΜΟΝΤΕΛΟ FLEXO CTP ΑΠΟ ΤΗΝ AMSKY: AURA 1524

Το πιο πρόσφατο μηχάνημα CTP της AMSKY για εφαρμογές flexo για την παραγωγή ετικετών και συσκευασιών θα παρουσιαστεί στο περίπτερο της TWS – Αίθουσα 8, Περίπτερο C16.

Η TWS είναι διανομέας στην Ιταλία για την AMSKY, κατασκευαστή μηχανών CTP για εφαρμογές flexo για ετικέτες και παραγωγή συσκευασίας.

Θα παρουσιάσουν το νέο μοντέλο CTP με κλισέ μεγέθους 900 x 1200 χιλιοστά με ανώτερη ποιότητα εικόνας, το AMSKY AURA 1524. Η σειρά των μηχανημάτων που θα παρουσιαστούν στο περίπτερο θα συμπληρώνεται από άλλα μηχανήματα, το AMSKY AURA 800 AL (800 x 660 χιλιοστά) και το AMSKY AURA 600E (680 x 430 χιλιοστά).

Στο περίπτερο θα είναι παρόντες εκπρόσωποι της AMSKY.

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LABELMASTER: The Fastest Laser System for Die Cutting and Finishing of Labels

SEI Laser, world leader in laser technology, exhibits the latest enhanced version of Labelmaster at the next Labelexpo, in two models with web widths of 350 and 600 mm. With full digitalization, from order receipt to shipment, converters reach a new level of speed and productivity.

Labelmaster, the most complete and professional modular system for “roll to roll” and “roll to sheet” digital die cutting and finishing, is the perfect solution for the production of self-adhesive labels in all sectors: industrial, wine, food&beverage, beauty, textiles, flexible packaging, promotional, converting and many others. During Labelexpo Europe, visitors will have the opportunity to see the laser processing of different types of labels and special finishings on different materials – such as paper, PP and textile – to appreciate laser versatility and its excellent quality, the result of the work of the engineers from Curno (BG).

«Labelexpo 2019 edition is configured as the definitive consecration of the digital business model, now indispensable in all (or almost all) labeling and packaging segments» says Ettore Colico, Converting Director at SEI Laser. «It is no longer a matter of the well-known special effects but of confidence and respect for a digital technology that has now reached full maturity. Jumbo rolls, automatic motorized knives and “wide web” will be the key points of the SEI Laser stand in Brussels».

More efficiency: Labelmaster is specifically developed to meet the demands of converters and label producers looking for great performance: in an increasingly competitive market, the QR-code/barcode reading system allows you to change work on the fly, ensuring high productivity and completely eliminating setup times. Lastly, the control software, compatible with the most common digital workflows, maximizes efficiency in the various types of work: web to labeling, web to stickers, web to packaging.

Over 100 m/min: SEI Laser will present two configurations of the “Best in Class” laser solution for labels at Labelexpo 2019: Labelmaster in 350 and 600 mm web configurations. Labelmaster, now in its third version, will be equipped with 4 laser heads to reach a constant speed of over 100 m/min, equalling and exceeding the productivity of traditional die-cutting and finishing systems. The speed is kept constant by the “traction control system”, which works in synergy with the control unit of the longitudinal deviation of the material, guaranteeing perfect registration and a high-quality laser processing.

Labelmaster is a modular system, customizable upon purchase or later, with different finishing options: die-cutting, cutting, microperforation, easy-open, engraving, coding and, thanks to optional, different finishes: semy rotary flexo printing/ varnishing, semy rotary hot stamping, inspection, control and slittering.

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FLEXOR to present new converting and finishing solutions

Converting machinery manufacturer FLEXOR (stand D38, hall 7) will present the new xCUT PRO II semi rotary digital finisher at Labelexpo Europe for the first time.

On the FLEXOR booth, one of the leading suppliers of label production and inspection machines, it is all about productivity this year.

For the growing market of digital printing, FLEXOR is showing off its XCUT PRO machine with the shortest webpath in the industry for this machine class. Also not to be missed is a world premiere: the XCUT PRO II with a semi-rotary die cutting unit, integrated flexographic UV printing station and a laminating station – again with one of the shortest webpath in the industry. These two extremely compact and highly productive “specialists” for converting of digitally printed labels can be tested hands on during the show.

Another novelty is the new FLEXOR “540 class”. Ergonomic – with highest ease of use, flexible – modular expandable and versatile, efficient – with high machine speed and fast job and roll change. The perfect solution when high output and big volume is required. Experience the 540mm web width and your advantages.

Additional highlights include a new and completely redesigned semi-automatic turret rewinder for quick and economical roll changes on short runs, and the automatic knife setting system iSLIT for easy and fast shear knife setting. Both innovations can be optionally integrated into most FLEXOR machines.
In addition to these novelties, FLEXOR also presents the revised “IQ Series” with a flexo UV unit, jumbo unwinder and a new semi-automatic turret rewinder in action.

It goes without saying that the FLEXOR machines are “Industry 4.0 Ready” and that in addition to all the machine Flexor partnered up with Plantyst to support our customer with cloud based productivity tools.
Let us surprise you!

You will find us in Hall 7, Stand D38 – the Nilpeter Hall

We look forward to your visit.

Read More

Amsky manufacturer of CTP devices will introduce the latest CTP model with plate size 900 x 1200 mm

AMSKY’s latest CTP device for flexo application for labels and packaging production will be showcased at TWS stand – Hall 8, C16

TWS is distributor in Italy for AMSKY, manufacturer of CTP devices for flexo application for labels and packaging production. They will introduce the latest CTP model based on a plate size 900 x 1200 mm with superior imaging quality, AMSKY AURA 1524. The range of devices shown on the stand will be complemented by the smaller units AMSKY AURA 800 AL and AMSKY AURA 600E.

Factory staff from AMSKY will be present on the stand.

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